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Intermach NZ Ltd > Machines > HAN’S Full Process Automation ‘SLU Series’

HAN’S Full Process Automation ‘SLU Series’

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SLU Series

High Efficiency ⁄ Full-process Automation⁄ Labor Savings ⁄ Convenient Control

Overview

High-Efficiency Automated Loading and Unloading System
The SLU-Series delivers fully automated pick-up, loading, processing, and unloading with optimal cost efficiency. Designed for high productivity, low operational costs, and user-friendly control, it streamlines production while reducing labor and expenses.
 

Main Parts

The automated loading and unloading system is mainly composed of C-shaped bracket assembly line, loading and unloading integrated device, high and low electronic carts and control systemt.

The system consists of the following components:

● C-shaped bracket;

● Vacuum suction cup loading device;

● Span beam traveling line;

● Fork unloading device.

C-shaped Bracket Assembly Line

The main machining parts such as the span beam of the C-shaped bracket are welded by profiles. The process is as follows: Welding → Rough machining → Vibratory stress relief → Refined machining, which can better relieve the stress caused by welding and processing and improve the stability of the C-shaped bracket assembly line.

 

Loading and Unloading Integrated Device

The integrated loading/unloading mechanism features a welded frame with guidance-transmission systems, supporting vacuum suction cups (individually solenoid-controlled for adaptive sheet gripping) and a comb-shaped fork. The fork lifts finished/waste materials from worktable gaps via horizontal insertion, transferring them to sorting carts, while the system enables vertical/horizontal movement for precise sheet handling.

● Independent control for each suction cup, flexible and compatible with multiple format sheet metals ;
● Equipped with dual functions of automatic loading and unloading, it runs quickly and accurately. It uses vacuum suction cups to absorb raw materials and plates, and has a sparse fork for unloading, ensuring high safety;

 

Effective Layering

Sensitive thickness measurement, precise layering, ensuring single sheet production and preventing incorrect cutting of plates during the production process.

 

Seamless Transition

Continuous loading and unloading significantly boost productivity by eliminating unexpected manual operations.

 

Safety Fence

Equipped with safety interlock switches, the equipment operates automatically in the area, and adopts safety guardrails without deadangle protection to prevent personnel from entering and ensure the safe operation of the system.

 

Control and Information System

The overall control system of the production line is divided into three parts: loading and unloading control system, cutting machine numerical control system and FMS intelligent scheduling and control system (optional). The loading and unloading control system controls the operation of the material warehouse, loading and unloading devices and finished product carts. The CNC system of the cutting machine implements laser cutting and automatic exchange control of the tables. The FMS intelligent scheduling and control system assigns processing tasks, schedules machine loading and unloading, adjusts the cutting machine, and cooperates with the loading and unloading system to work in an orderly and efficient manner.

 

Automated Loading and Unloading Control System

The automated control system of the production line adopts PLC controller and its various parts are deployed based on the ProfiNet bus protocol to form a distributed control system. The control program follows the IEC international standard, and the program structure is modular, standardized, generalized, and easy to upgrade. The system provides efficient self-diagnosis and self-processing functions and a wealth of anomaly monitoring and alarm functions. It is easy to maintain and operate.

 

 

Optional

 

 
FMS Intelligent Scheduling and Control System
 
The FMS intelligent scheduling and control system is suitable for 1-to-n cutting production line. It can run independently, or it can be integrated with Hans APC-FMS 4.0 flexible management control system to become a part of the main control system. The system supports various functions such as pre-processing marking, dispatch order execution, and processing performance feedback, intelligently assigns the machine to automatically load the processing program and processing technology, and has dynamic task scheduling algorithm, so as to ensure the loading and unloading operations are smoothly linked and the loading and unloading system and the machine tool are coordinated to continuously work together with maximum efficiency
 
 
 
 
 

Technical Data Sample

 
* For reference only, all data shall be subject to actual technical documents.
✔️ Model ✔️ SLU-Series
SLU Series
Floor space (L×W×H) 18.5 m×5.6 m×4m
Max traveling speed 40 m/min
Max positioning speed 8 m/min
Maximum size of loaded sheet 3000×1500×5
Maximum size of unloaded sheet 3000×1500×5
Control system PLC control system
Maximum attraction weight 180 kg
Number of electronic cart 2
Bearing of electronic cart 4t
Horizontal traveling speed of e-cart 20m/min
Rated power voltage 380 V
Frequency 50 Hz
Phase 3

Specifications

Han's laser
100 Tonne
New
 

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